New generation of lift-through cutters

With a modular design of the lift-through cutter, Keller HCW has succeeded in meeting the increasing individual demands on quality and flexibility in the product portfolio of the brick industry, according to a company statement. The lift-through cutter is divided into the modules inlet into the cutter, lift-through and outlet from the cutter, which allow a customer-specific configuration.

For the infeed of the slugs into the cutter, the Keller engineers have developed a technology which makes it possible to push the slug onto a conveying belt without deforming the transport medium. The surface of the belt can be freely selected. In the infeed area, the slugs are positioned with millimetre precision and are precisely pushed into the cutting position. By chamfering in this position, cutting and chamfering are congruent.

 

Reproducible cutting pattern

The lift-through device is characterised by its extremely stable design. This, combined with precise movability, results in a perfect and reproducible cutting pattern. A specially equipped service position ensures a user-friendly exchange of format-dependent tools. A sophisticated tool management system completes the design.

Depending on the product size, transfer plates, lift-through bars and cutting harp with integrated pre-cutting roller set can be exchanged quickly and easily. A wire cleaning system is a standard feature of the new generation of lift-through cutters.

In order to react to varying clays with partly adhesive properties, the cutter can be equipped with driven pre-cutting rollers. A reproducible, product-dependent adjusting option of the pre-cutting rollers provides flexibility to the user‘s product portfolio.

A flexible tensioning element allows the material-dependent adjustment of the wire tension to optimise the service life of the cutting wires. At the outlet, the cutter is equipped with a lifting and lowering conveying belt in order to realise a variable configuration of the further transport of the cut bricks.

x

Related articles:

Issue 6/2020 Keller HCW

New cutter technology

In cooperation with SEW, Keller HCW has completely revised its previous cutter technology to meet the future requirements. SEW converters of the Movi-C generation are used for the new development of...

more
Issue 3/2015 Contactless quality control and sophisticated robotic handling

Keller HCW plant technology sets new handling standards for roofing tiles

Once again, the Keller HCW engineers in Ibbenbüren-Laggenbeck have succeeded in developing a future-oriented installation for the ceramics industry. Thanks to cutting-edge conveyor and drive...

more
Issue 10/2010

New dryer technology at Goerg & Schneider supplied by Keller HCW

The company Goerg & Schneider has invested for the future with Keller HCW. The machinery and dryer technology for the chamotte production were modified at their headquarters in Boden (Germany). The...

more
Issue 2/2014

Keller HCW celebrates 120th anniversary

The internationally operating machine and plant manufacturer Keller HCW in Laggenbeck is celebrating its 120th anniversary this year. It is with pride that the staff and also the community of...

more
Issue 03/2014

Flexibility, efficiency and sustainability – Keller HCW builds new Russian brickworks in Mordovia

With a future-oriented investment in its subsidiary OOO “Dubenski kirpitschny zavod” in the emerging economic region of Mordovia, the holding OAO “Mordovzement” has set another significant example...

more